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Miniaturizing legged robot platforms is challenging due to hardware limitations that constrain the number, power density, and precision of actuators at that size. By leveraging design principles of quasi-passive walking robots at any scale, stable locomotion and steering can be achieved with simple mechanisms and open-loop control. Here, we present the design and control of “Zippy”, the smallest self-contained bipedal walking robot at only 3.6 cm tall. Zippy has rounded feet, a single motor without feedback control, and is capable of turning, skipping, and ascending steps. At its fastest pace, the robot achieves a forward walking speed of 25 cm/s, which is10 leg lengths per second, the fastest biped robot of any size by that metric. This work explores the design and performance of the robot and compares it to similar dynamic walking robots at larger scales. 

Miniaturizing legged robot platforms is challenging due to hardware limitations that constrain the number, power density, and precision of actuators at that size. By leveraging design principles of quasi-passive walking robots at any scale, stable locomotion and steering can be achieved with simple mechanisms and open-loop control. Here, we present the design and control of "Zippy", the smallest self-contained bipedal walking robot at only 3.6 cm tall. Zippy has rounded feet, a single motor without feedback control, and is capable of turning, skipping, and ascending steps. At its fastest pace, the robot achieves a forward walking speed of 25 cm/s, which is10 leg lengths per second, the fastest biped robot of any size by that metric. This work explores the design and performance of the robot and compares it to similar dynamic walking robots at larger scales. 

This paper presents polycarbonate negative topographies used as substrates for the templated self- assembly of microsphere-based microrobots. This approach protects primary structures from damage during molding and de-molding, providing high fidelity negatives of arrays for assembly via templated assembly by selective removal (TASR). We show that reducing the surface energy mismatch between the microspheres and substrate results in yield increases up to 790%. This work addresses yield-related challenges of multicomponent microsystem assembly with existing PDMS-based templated assembly methods. The application of this technology in DNA microswimmer fabrication is demonstrated. 

Our ability to measure and image biology at small scales has been transformative for developing a new generation of insect-scale robots. Because of their presence in almost all environments known to humans, insects have inspired many small-scale flying, swimming, crawling, and jumping robots. This inspiration has affected all aspects of the robots’ design, ranging from gait specification, materials properties, and mechanism design to sensing, actuation, control, and collective behavior schemes. This article highlights how insects have inspired a new class of small and ultrafast robots and mechanisms. These new robots can circumvent motors’ force-velocity tradeoffs and achieve high-acceleration jumping, launching, and striking through latch-mediated spring-actuated (LaMSA) movement strategies. In the article, we apply a solution-driven bioinspired design framework to highlight the process for developing LaMSA-inspired robots and systems, starting with understanding the key biological themes, abstracting them to solution-neutral principles, and implementing such principles into engineered systems. Throughout the article, we emphasize the roles of modeling, fabrication, materials, and integration in developing bioinspired LaMSA systems and identify critical future enablers such as integrative design approaches. 

Magnetically-actuated swimming microrobots are an emerging tool for navigating and manipulating materials in confined spaces. Recent work has demonstrated that it is possible to build such systems at the micro and nanoscales using polymer microspheres, magnetic particles and DNA nanotechnology. However, while these materials enable an unprecedented ability to build at small scales, such systems often demonstrate significant polydispersity resulting from both the material variations and the assembly process itself. This variability makes it difficult to predict, let alone optimize, the direction or magnitude of microswimmer velocity from design parameters such as link shape or aspect ratio. To isolate questions of a swimmer's design from variations in its physical dimensions, we present a novel experimental platform using two-photon polymerization to build a two-link, buoyant milliswimmer with a fully customizable shape and integrated flexible linker (the swimmer is underactuated, enabling asymmetric cyclic motion and net translation). Our approach enables us to control both swimming direction and repeatability of swimmer performance. These studies provide ground truth data revealing that neither the first order nor second order models currently capture the key features of milliswimmer performance. We therefore use our experimental platform to develop design guidelines for tuning the swimming speeds, and we identify the following three approaches for increasing speed: (1) tuning the actuation frequency for a fixed aspect ratio, (2) adjusting the aspect ratio given a desired range of operating frequencies, and (3) using the weaker value of linker stiffness from among the values that we tested, while still maintaining a robust connection between the links. We also find experimentally that spherical two-link swimmers with dissimilar link diameters achieve net velocities comparable to swimmers with cylindrical links, but that two-link spherical swimmers of equal diameter do not. 

We present simplified 2D dynamic models of the 3D, passive dynamic inspired walking gait of a physical quasi-passive walking robot. Quasi-passive walkers are robots that integrate passive walking principles and some form of actuation. Our ultimate goal is to better understand the dynamics of actuated walking in order to create miniature, untethered, bipedal walking robots. At these smaller scales there is limited space and power available, and so in this work we leverage the passive dynamics of walking to reduce the burden on the actuators and controllers. Prior quasi-passive walkers are much larger than our intended scale, have more complicated mechanical designs, and require more precise feedback control and/or learning algorithms. By leveraging the passive 3D dynamics, carefully designing the spherical feet, and changing the actuation scheme, we are able to produce a very simple 3D bipedal walking model that has a total of 5 rigid bodies and a single actuator per leg. Additionally, the model requires no feedback as each actuator is controlled by an open-loop sinusoidal profile. We validate this model in 2D simulations in which we measure the stability properties while varying the leg length/amplitude ratio, the frequency of actuation, and the spherical foot profile. These results are also validated experimentally on a 3D walking robot (15cm leg length) that implements the modeled walking dynamics. Finally, we experimentally investigate the ability to control the heading of the robot by changing the open-loop control parameters of the robot. 

ABSTRACT Small organisms use propulsive springs rather than muscles to repeatedly actuate high acceleration movements, even when constrained to tiny displacements and limited by inertial forces. Through integration of a large kinematic dataset, measurements of elastic recoil, energetic math modeling and dynamic math modeling, we tested how trap-jaw ants (Odontomachus brunneus) utilize multiple elastic structures to develop ultrafast and precise mandible rotations at small scales. We found that O. brunneus develops torque on each mandible using an intriguing configuration of two springs: their elastic head capsule recoils to push and the recoiling muscle–apodeme unit tugs on each mandible. Mandibles achieved precise, planar, circular trajectories up to 49,100 rad s−1 (470,000 rpm) when powered by spring propulsion. Once spring propulsion ended, the mandibles moved with unconstrained and oscillatory rotation. We term this mechanism a ‘dual spring force couple’, meaning that two springs deliver energy at two locations to develop torque. Dynamic modeling revealed that dual spring force couples reduce the need for joint constraints and thereby reduce dissipative joint losses, which is essential to the repeated use of ultrafast, small systems. Dual spring force couples enable multifunctionality: trap-jaw ants use the same mechanical system to produce ultrafast, planar strikes driven by propulsive springs and for generating slow, multi-degrees of freedom mandible manipulations using muscles, rather than springs, to directly actuate the movement. Dual spring force couples are found in other systems and are likely widespread in biology. These principles can be incorporated into microrobotics to improve multifunctionality, precision and longevity of ultrafast systems.